Menu
Just Ask Banner
Tooling & Product Development

At Eagley Plastics, we support our customers from initial concept through to full production, handling every stage of the process with care and expertise. From the first enquiry, we work closely with you to understand your requirements, offering technical advice and suggesting any design improvements that could enhance performance or manufacturability.

We manage all aspects of tooling development and provide clear guidance at every step, ensuring a smooth transition into production. Whether you need a bespoke extrusion, a complex moulding or a full assembly, we are here to advise on the most appropriate and cost-effective solution, giving you confidence and support throughout the entire journey.

Our Capabilities
Our approach combines technical precision with practical know-how. We take the time to understand the challenges of your application and work collaboratively to create solutions that deliver long-term reliability and value. From material selection to process optimisation, we focus on getting every detail right so your product performs exactly as intended.

With flexible production capabilities, we can support everything from small development batches to high-volume manufacturing, adapting quickly as your needs evolve. Our team is committed to meeting deadlines without compromising on quality, ensuring you have a partner you can rely on for both routine orders and time-critical projects.

Above all, we pride ourselves on being approachable and responsive. Whether it’s solving a technical challenge, scaling up for a major project, or turning around urgent work, we bring the same dedication and expertise to every job – so you can move forward with confidence knowing we’ve got you covered.

Rapid Prototyping

To support faster project development, we offer rapid prototyping services using in-house 3D printing and handheld scanning technology. This allows us to quickly create sample parts, check designs for fit and function, and make refinements before full tooling investment. By validating concepts early, we help reduce lead times, minimise risks and ensure a smoother transition into production, giving customers a practical, cost-effective route from design idea to finished product.

Tool Design

Alongside our rapid prototyping capabilities, we have a dedicated team of experienced engineers who specialise in tooling design and development. From the earliest stages of a project, our engineers work closely with customers to optimise designs for manufacturability, performance and cost-efficiency.

We can advise on material selection, profile design and technical improvements, ensuring the tooling is built to deliver consistent, high-quality results. By managing the tooling process in-house, we provide a seamless route from design through to production, offering practical support and technical insight at every step.

Tool Care Package

We offer a full care package for all customer-owned tooling held on-site, ensuring every tool remains in optimal condition throughout its life. Our service includes regular maintenance, inspection, and cleaning, helping to maximise tool performance and extend its operational lifespan. By proactively managing tooling, we minimise the risk of downtime, maintain product consistency, and give customers the confidence that their investment is protected under our expert care.

Slide
Slide
Slide

Got Any Questions, Just ask

Get Started With us